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How to measure your product for a packaging box

Avoid an expensive sizing mistake: start with internal fit, then test a packed sample.

Editorial guide by Boxly · Confirm product-specific advice with your supplier.

Measure the complete product

Measure length, width and height with caps, closures, bows or protruding parts included. For a gift set, arrange every item in the intended layout and measure the full arrangement.

Separate internal and external dimensions

Internal dimensions describe the usable space. External dimensions include the board and construction. Tell your supplier which measurement you are sharing and use one unit consistently, preferably millimetres.

Plan the insert and clearance

Allow for the insert, wrapping, cushioning and easy removal. There is no universal clearance that works for every item. Confirm tolerances with your supplier and test the actual product in a sample.

Check the complete delivery system

If the order will travel by courier, size the outer shipping carton around the finished gift box and its cushioning. A beautiful presentation box does not automatically provide shipping protection.

Turn this into a packaging brief.

Share the product, dimensions, quantity and delivery postcode. Ask for a clear specification and comparable written quote.

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